I Measuring Instruments
 
  • Different measurements including exercises
  • Uses of Non Precision instruments including some exercises.
  • Checking Gauges (Uses all types of gauges & difference between measuring inst & Gauge). Different exercises.
  • Use of vernier caliper & Micrometer ( How to calculate least count). Different type of exercises. Surprise Test.
  • Use of Dial indicator (How to calculate least count). Precautions during use. Working principle.
  • Revision - How to read vernier caliper & Micrometer ? Some exercises to be given.
  II Calibration
 
  1. Characteristics of instrument of instrument
    • Accuracy
    • Precision
    • Repeatability
    • Bias
    • Linearity etc.
  2. What is calibration and universal law followed in calibration ?
  3. What are the master instrument used and what are the basics qualification for them ?
  4. What are the requirements of calibration in QS?
  5. Documentation for calibration in QS.
  6. What is gauge R&R and practical exercises, interpretation of results ?
  III QLI-White Belt
 
  • Fundamentals of Quality
  • Seven Tools of SPC with exercises
  • Process Flow Diagram
  • Check Sheet and Histogram
  • Graphs – Pie Graph, Line Diagram, Pictorial Diagram etc
  • Pareto Diagram
  • Cause and Effect Diagram
  • Scatter Diagram
  • Control Chart – X bar and R chart
  V BLI-White belt
 
  • Business Scenerio
  • Team building
  • Effective team Leadership
  • Synergistic team work
  • MBTI
  • Role play
  • ANAND Vision
  • Case Studies
 

V MAINTENANCE

 
  • Types of Maintenance & its details.
  • Introduction to utilities- Compressor & Generator
  • Spares part Management
  • Hydraulics and Pneumatics
  Basics of Hydraulics & pneumatics
 
  • Hydraulic Symbols
  • Pascal Law
  • Pumps
  • Direction Control Regulators
  • Hydraulic drawings
  VI Total Productive Maintenance
 
  • Introduction
  • What is TPM
  • Objectives of TPM
  • Why TPM
  • How does TPM fit in Anand
  • How do we implement TPM
  • Benefits of TPM
  • Overview of Eight pillars
  • Understanding losses
  • Autonomous Maintenance
  • What is Autonomous Maintenance
  • 7 Steps of Autonomous Maintenance
  • Preliminary Step 0
  • Step 1 – Initial Clean-Up
  • Step 2 – Counter Measure for hard to access & source of contamination
  • Step 3 – Prepare Temporary Standards
  VII Computers
 
  • Fundamentals
  • Mailing Systems
  • Networking & its advantages
  • Virus & its precautions
  VIII PRODUCT COST ACCOUNTING
 
  • Meaning of cost accounting
  • Scope of cost accounting
  • Objective of cost accouting
  • Different types of cost accouting
  • Characteristics of ideal costing system
  • Method of cost accouting
  • Advantages/limitations of cost accouting
  • Stores
  • Pts for efficient handling & control of stores
  • Function of stores deptt
  • Objective of Stores
  IX ISO/TS 16949
 

Introduction of ISO/TS & ITS APPLICATION

 

Main Clause –Scope, objective & its application
Sub clauses-Scope,objective & its application

 
  1. Quality Management System
  2. Management Responsibility
  3. Resource Management
  4. Product Realisation
  5. Measurement ,Analysis & Improvement
 

X QS 9000

 
  • Design FMEA
  • Advanced Product Quality Planning(APQP)
  • Product Parts & Planning( PPAP)
  XI Business Communication
 
  • Verbal &Non verbal communication
  • Personal space
  • What is effective verbal communication ?
  • Basic writing skill & communication
  • Listening & awareness of business environment
  • How to make effective presentations
  • How to communicate effectively in small groups
 

XIV Time Motion Study

 
  1. Work Study
  2. Cost Reduction
  3. Productivity improvement
  4. Work Study , types & its advantage
  5. Ergonomics
  XV Business VCommunication skills
 

XVI Engineering Drawing

 
  • Isometric & Orthographic projection
  • Information contained in part list
  • Bills of Material
  • Dimensioning types & its application
  • Line types & its application
 

XVII ERM Training

 

How to become effective members of the ERM committee

  XVIII General
 
  • Objectives of Operating Engineers training
  • Performance/behavioral expectations
  • Some positive attitude values
  • Method of learning
  • General administration
  • Presentation skills
  • Public speaking
  • Fire fighting
  • General Knowledge of latest Who's Who?
  Fire fighting
 
  • Objectives of fire
  • Reasons of fire
  • Preventive & Safety measures
  • Types of fire
  • Fire Hazards in factory
  • Fire fighting equipment
  Etiquettes
 
  • Objective
  • Importance
  • Method
  • Dress & mess etiquettes
 

Personal budgeting

 
  • Objectives
  • Earning vs expenses
  • Fixed & Variable cost
  • Daily tally & planning
  • Illustration thro example
  Anand Philosophy & beliefs
  PF /ESI Documentation in detail

     

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