3 one-week modules, spread over 4-6 months (the actual gap depends on the progress on the shop floor)
Audience:
Individuals nominated by Plant Heads / COO
Media:
Classroom & Shop floor
Prerequisite:
None
Objective:
• To understand the fundamental concepts of TPM
• To understand types of wastes & their elimination
• To give a hands-on training on Autonomous Maintenance
• To highlight the role of a TPM Leader
Description:
TPM Pillar Head is a hands-on program focusing on the basic concepts of TPM and the role to be played by the Pillar Heads in achieving the TPM goals of Zero accident, zero Breakdown & Zero defect
Contents:
Phase 1 (Launch stage)`
• Overview of 8 pillars
• Understanding losses
Details of:
Autonomous maintenance (Steps 1-3)
Planned Maintenance (Steps 0-1)
Training & Education (Steps 1-2)
Focused Improvement (Steps 1-4)
Phase 2: (Kick-off stage)
Planned Maintenance (Steps 2-4)
Focused Improvement (Steps 5-6)
Training & Education (Steps3-4)
Autonomous Maintenance (Steps 4,5)
Phase 3:
Balance Pillars & Steps
Linkage to ANAND Performance flywheel:
ABLP Criteria 6.0 : Process Management
Remarks:
This is mandatory for all plants that want to launch TPM in a structured manner, with at least one person identified as Leader (who would be working full time driving this program). In Wave 1 and Wave 2 total 27 persons from 19 Plants across the Group have been trained.
Duration:
2 three-day modules spread over 6-8 months (the actual gap depends on the progress on the shop floor)
Audience:
All Depts. Heads of the Organization
Media:
Classroom & Shop floor
Prerequisite:
None
Objective:
• To give clear understanding of the fundamental concepts of TPM
• To overview 8 pillars of TPM
• To focus on 16 types of wastes in a industry
• To give a hands-on training on Autonomous Maintenance
• To highlight actions to be taken as Pillar Heads & Team leaders
Description:
TPM Pillar Head is a hands-on program focusing on the basic concepts of TPM and the role to be played by the Pillar Heads in achieving the TPM goals of Zero accident, zero Breakdown & Zero defect
Contents:
Phase 1
• Introduction to TPM
• Overview of 8 pillars
• Understanding losses
Details of the four pillars:
Autonomous maintenance (Steps 1-3)
Planned Maintenance (Steps 0-1)
Training & Education (Steps 1-2)
Focused Improvement (Steps 1-4)
Phase 2:
This phase will cover the balance steps of these pillars
Will also cover the other pillars such as Safety, Office TPM, Quality Maintenance and Initial Flow Control
Linkage to ANAND Performance flywheel:
ABLP Criteria 6.0 : Process Management
Remarks:
This is mandatory for all plants that want to launch TPM in a structured manner. In Wave1, 125 persons from 11 plants across the Group have been trained.
Duration:
2 days
Audience:
OE & Staff
Media:
Classroom
Prerequisite:
None
Objective:
• To understand the fundamental concepts of TPM, including 16 types of losses
• To give a hands-on training on Autonomous Maintenance
Description:
TPM Associate is an awareness program focusing on the basic concepts of TPM, specically Autonomous maintenance.
Contents:
Phase 1 (Launch stage)`
• Introduction to TPM
• Overview of 8 pillars
• Understanding losses
• Autonomous maintenance (steps 1-3)
Details of:
Autonomous maintenance (Steps 1-3)
Planned Maintenance (Steps 0-1)
Training & Education (Steps 1-2)
Focused Improvement (Steps 1-4)
Phase 2: (Kick-off stage)
Planned Maintenance (Steps 2-4)
Focused Improvement (Steps 5-6)
Training & Education (Steps3-4)
Autonomous Maintenance (Steps 4,5)
Phase 3:
Balance Pillars & Steps
Linkage to ANAND Performance flywheel:
ABLP Criteria 6.0 : Process Management
Remarks:
This is mandatory for all plants that want to launch TPM in a structured manner, with at least one person identified as Leader (who would be working full time driving this program). In Wave 1 and Wave 2 total 27 persons from 19 Plants across the Group have been trained.
